Markets We Serve for Emission Control Solutions

Hero Process Solutions provides advanced combustion and process equipment across a range of industries. Our engineering expertise and field-proven technologies help operators reduce emissions, enhance safety, and meet environmental regulations—no matter the application. We pride ourselves on delivering economical solutions at lead times our competitors can’t match.

production & Exploration

From the remote foothills of the Rockies, deserts of the Permian Basin, to suburban sites in populated areas. We support upstream oil and gas operations with engineered combustion systems that are durable, reliable, easy to operate, and compliant with evolving environmental standards.

applications & solutions

  • Enclosed vapor combustors for tank battery emissions
  • Air-assisted flare systems for remote production pads
  • Portable flare units for flowback and well testing
  • Automated burner systems for separators and treaters
  • EPA OOOOa/b/c compliant solutions

Gas processing

From dehydration units to cryogenic plants, we supply equipment designed to safely combust waste gases, manage VOCs, and improve operational efficiency.

applications & solutions

  • Flare systems for amine, dehydration, and fractionation processes
  • Vapor combustors for BTEX and off-gas streams
  • Enclosed combustion for acid gas and tail gas treatment
  • Combustion air-assist systems for low-pressure gases
  • Extensive fleet of rental equipment for plant turnaround or emergency use

refining & Petrochemical

Refiners and chemical processors rely on our equipment for its proven uptime, ease of maintenance, and safe combustion of flare gas, vent streams, and process emissions in both continuous and upset scenarios.

applications & solutions

  • High-pressure and high-BTU flare systems
  • Steam- and air-assisted flare tips
  • Emergency vent vapor combustors
  • Burner management systems for incinerators
  • Compliance-driven upgrades for EPA and MACT standards

Mining

We provide combustion technologies for the mining industry, enabling safe and compliant gas management in challenging, remote environments.

applications & solutions

  • Methane flaring from coal seams and ventilation shafts
  • Enclosed flares for VOC control from processing units
  • Rugged, trailer-mounted flare systems
  • Custom solutions for off-grid or temporary mining sites
  • Low BTU Combustors

bio-gas

Hero offers a variety of solutions to meet the demands of landfill, agricultural, and renewable gas operations. From trailer mounted equipment for temporary needs to turnkey systems that can be erected, commissioned, and ready for operation in a matter of hours.

applications & solutions

  • Enclosed flares for digester and landfill gas
  • Low-BTU combustion systems
  • VOC control during gas upgrading or injection
  • Skid-mounted, automated solutions for minimal operator oversight
  • Renewable Natural Gas (RNG) project support

pipelines, truck loading, & terminals

Hero offers vapor control equipment for liquid terminals, storage facilities, and truck loading stations to ensure safe, compliant product transfers with equipment that is easy to operate and maintain.

applications & solutions

  • Vapor combustors for truck, railcar, and marine loading
  • Control of VOCs during product transfer and storage
  • Skid- or trailer-mounted systems for flexible deployment
  • Custom PLC integration for loading rack automation
  • Turnkey installation and service support

marine & offshore

Our compact, corrosion-resistant combustion systems are purpose-built for marine terminals and offshore platforms, where space, safety, uptime, and compliance are critical.

applications & solutions

  • Compact enclosed flares for offshore platforms
  • Dockside vapor combustion for marine loading
  • Burner systems for flare knockouts and tanks
  • Engineered solutions for motion-sensitive environments

Contact us

We have engineers on standby to assist with any questions or to support you with any upcoming projects. Contact us today!