Aftermarket & Retrofit
At Hero Process Solutions, we’re committed to supporting your equipment well beyond the initial sale. Our Aftermarket & Field services are built around reliability, responsiveness, and real-world performance — helping you keep operations running smoothly with minimal downtime.
We provide a full suite of aftermarket services to support both our equipment and a wide range of legacy systems. Whether you’re operating original Hero Flare, Tri-Point Oil & Gas — or even competitor products — our team is equipped to help.

our stocked parts include:
retrofit solutions
As regulatory requirements and performance expectations evolve, retrofitting can be a smart, cost-effective way to extend the life of your combustion and process equipment. Hero Process Solutions offers turnkey retrofit services to upgrade existing systems — whether built by us or by others.
Our retrofit expertise includes:
We support retrofits across all industries listed on our Markets page, and each solution is engineered to:

Fast, Responsive Service You Can Count On
What sets Hero apart is our agility and speed. We understand the cost of downtime, and our aftermarket team is structured for quick response, efficient turnaround, and seamless support — no matter where your operations are located.
Let Hero keep your equipment running safer, longer, and smarter.
Frequently Asked Questions
Yes. Hero Process Solutions provides a full suite of aftermarket parts and field services for both our own equipment and a wide range of legacy and competitor systems. Whether you are operating original Hero Flare units, Tri-Point Oil and Gas equipment, or products from other manufacturers, our team is equipped to support your operation with stocked replacement parts and responsive service. This includes pilot assemblies, ignition and burner management systems, flame arrestors, blowers, pumps, and actuators.
Hero Process Solutions stocks commonly needed aftermarket components including pilot assemblies, ignition and burner management systems, flame arrestors, blowers, pumps, and actuators for fast availability. On the retrofit side, Hero offers turnkey upgrade services including flare tip upgrades and replacements, burner and pilot system upgrades, and control and automation upgrades. Every retrofit solution is engineered to achieve EPA OOOOa/b/c compliance and align with API 537 pilot system standards while maximizing uptime and minimizing the capital investment required to extend your equipment life.
Retrofitting is typically a fraction of the cost of purchasing and installing a completely new flare or combustion system. Hero Process Solutions retrofit services are specifically designed to extend the life of your existing equipment by upgrading critical components like flare tips, burners, pilots, and automation controls to meet current regulatory requirements. Each retrofit is engineered to achieve EPA OOOOa/b/c compliance and API 537 standards, giving you modern performance from your existing infrastructure.
Hero Process Solutions is structured for quick response and efficient turnaround because we understand the cost of downtime. Key aftermarket components including pilot assemblies, ignition systems, flame arrestors, blowers, pumps, and actuators are kept in stock for fast availability. Our aftermarket team provides seamless support regardless of your facility location, and engineers are on standby to assist with troubleshooting, parts identification, and emergency field service.
Yes. Every Hero Process Solutions retrofit is engineered to achieve EPA OOOOa/b/c compliance and align with API 537 pilot system standards. Whether you need a flare tip replacement, a burner and pilot system upgrade, or a full control and automation overhaul, Hero designs each solution to meet current regulatory requirements while working within your existing infrastructure. This means you can bring older or non-compliant equipment up to current standards without the cost and timeline of a full system replacement.
Yes. Hero Process Solutions offers control and automation upgrades as part of our retrofit services, which means older flare systems with manual controls can be upgraded to fully automated operation with modern burner management systems and remote monitoring capability. This eliminates the need for manual field checks, improves safety with automated high-temperature shutdowns and continuous pilot monitoring, and brings the system into alignment with current EPA OOOOa/b/c and API 537 requirements.
Contact us
We have engineers on standby to assist with any questions or to support you with any upcoming projects. Contact us today!
