our stocked parts include:

  • Pilot Assemblies
  • Ignition & Burner Management Systems
  • Flame Arrestors
  • Blowers
  • Pumps
  • Actuators

retrofit solutions

As regulatory requirements and performance expectations evolve, retrofitting can be a smart, cost-effective way to extend the life of your combustion and process equipment. Hero Process Solutions offers turnkey retrofit services to upgrade existing systems — whether built by us or by others.

Our retrofit expertise includes:

  • Flare Tip Upgrades & Replacements
  • Burner & Pilot System Upgrades
  • Control & Automation Upgrades

We support retrofits across all industries listed on our Markets page, and each solution is engineered to:

  • Achieve EPA OOOOa/b/c compliance
  • Align with API 537 pilot system standards
  • Maximize uptime while minimizing capital costs

Fast, Responsive Service You Can Count On

What sets Hero apart is our agility and speed. We understand the cost of downtime, and our aftermarket team is structured for quick response, efficient turnaround, and seamless support — no matter where your operations are located.

Let Hero keep your equipment running safer, longer, and smarter.

Frequently Asked Questions

Does Hero Process Solutions provide aftermarket parts and service for flare systems made by other manufacturers?

Yes. Hero Process Solutions provides a full suite of aftermarket parts and field services for both our own equipment and a wide range of legacy and competitor systems. Whether you are operating original Hero Flare units, Tri-Point Oil and Gas equipment, or products from other manufacturers, our team is equipped to support your operation with stocked replacement parts and responsive service. This includes pilot assemblies, ignition and burner management systems, flame arrestors, blowers, pumps, and actuators.

What types of aftermarket parts and retrofit services does Hero Process Solutions offer?

Hero Process Solutions stocks commonly needed aftermarket components including pilot assemblies, ignition and burner management systems, flame arrestors, blowers, pumps, and actuators for fast availability. On the retrofit side, Hero offers turnkey upgrade services including flare tip upgrades and replacements, burner and pilot system upgrades, and control and automation upgrades. Every retrofit solution is engineered to achieve EPA OOOOa/b/c compliance and align with API 537 pilot system standards while maximizing uptime and minimizing the capital investment required to extend your equipment life.

How much does it cost to retrofit an existing flare system versus buying new equipment?

Retrofitting is typically a fraction of the cost of purchasing and installing a completely new flare or combustion system. Hero Process Solutions retrofit services are specifically designed to extend the life of your existing equipment by upgrading critical components like flare tips, burners, pilots, and automation controls to meet current regulatory requirements. Each retrofit is engineered to achieve EPA OOOOa/b/c compliance and API 537 standards, giving you modern performance from your existing infrastructure.

How fast can Hero Process Solutions respond with replacement parts or emergency field service?

Hero Process Solutions is structured for quick response and efficient turnaround because we understand the cost of downtime. Key aftermarket components including pilot assemblies, ignition systems, flame arrestors, blowers, pumps, and actuators are kept in stock for fast availability. Our aftermarket team provides seamless support regardless of your facility location, and engineers are on standby to assist with troubleshooting, parts identification, and emergency field service.

Will a Hero retrofit bring my existing flare system into EPA OOOOa/b/c compliance?

Yes. Every Hero Process Solutions retrofit is engineered to achieve EPA OOOOa/b/c compliance and align with API 537 pilot system standards. Whether you need a flare tip replacement, a burner and pilot system upgrade, or a full control and automation overhaul, Hero designs each solution to meet current regulatory requirements while working within your existing infrastructure. This means you can bring older or non-compliant equipment up to current standards without the cost and timeline of a full system replacement.

Can Hero retrofit automation and remote monitoring onto an older flare system that currently has manual controls?

Yes. Hero Process Solutions offers control and automation upgrades as part of our retrofit services, which means older flare systems with manual controls can be upgraded to fully automated operation with modern burner management systems and remote monitoring capability. This eliminates the need for manual field checks, improves safety with automated high-temperature shutdowns and continuous pilot monitoring, and brings the system into alignment with current EPA OOOOa/b/c and API 537 requirements.

Contact us

We have engineers on standby to assist with any questions or to support you with any upcoming projects. Contact us today!