Trailer Mounted Flare Stack Systems for Mobile Gas Combustion

Trailer Mounted Flare Systems are mobile, high-capacity flare units designed for safe and efficient combustion of excess gases in industrial applications such as oil and gas drilling, pipeline maintenance, or emergency venting. Our flare systems are mounted on a robust trailer platform that can be easily transported and deployed to remote or temporary sites, offering flexibility and rapid response capabilities. The Hero portabel systems consist of a flare stack, pilot ignition system, flame arrestors, and integrated control panels for safe and reliable operation. Built for durability, our trailer mounted flare systems are engineered to withstand harsh weather conditions and rugged terrain, making them a practical solution for field operations where permanent flare systems are not feasible.

What Is a Portable Flare and How Does It Work?

A portable flare, also called a trailer-mounted or mobile flare, is a self-contained flare stack built on a trailer so it can be hauled to a site, set up, and burning waste gas in a short window, then moved to the next job.

It works like a permanent flare: gas is routed up the stack to a tip where a continuously burning pilot ignites it for safe, clean combustion. The difference is mobility. Because the stack, pilot, ignition, flame arrestors, and controls all travel together on one trailer, a portable flare needs no foundation and no permanent install, which is what makes it the practical choice for temporary, remote, or emergency work.

Tell us your site and gas data and we will confirm the right mobile flare.

Applications and Use Cases

Portable flares earn their keep anywhere you need to burn gas safely without a permanent stack. Common uses include:

Drilling and Well Testing

Flowback, completions, and flaring during well testing and production operations where temporary combustion is required.

Pipeline Maintenance

Blowdowns, tie-ins, and pigging operations that require safe combustion of released gas at a temporary site.

Plant Turnarounds

Shutdowns, commissioning, and short-duration plant operations where a portable flare provides rapid, compliant relief.

Tank Battery Vapor Control

Temporary vapor control and combustion during tank battery operations in remote or short-term field settings.

Emergency and Upset Venting

Rapid response when process conditions direct excess gas to a flare and no permanent unit is on site.

Remote and Short-Duration Sites

Locations where a permanent flare is not feasible, cost-effective, or justified for the project duration.

If your application is not listed, tell us the scenario and our engineers will confirm whether a portable flare fits. See our markets page for more.

Rent or Buy: Portable Flares In Stock and Ready to Deploy

Most portable flare work is time-sensitive, so Hero keeps trailer-mounted units in stock for fast turnaround. You can rent a portable flare for a short job like a turnaround or well test, or buy one outright for recurring field work.

Because each unit ships complete on its trailer with no foundation required, mobilization is quick: we prepare the unit, ship it, and support installation and commissioning at your site. If an outage or upset could send gas to a flare on short notice, ask us about a rental contingency plan so a unit is lined up before you need it.

See our rentals page or send your timeline and we will confirm current stock.

What’s Included in a Hero Portable Flare

Every Hero portable flare ships as a complete package on a rugged trailer, engineered for transport and quick deployment:

Flare Stack

Heights from 13 to 60 feet to match your dispersion, safety, and site space requirements.

Pilot and Ignition System

Reliable field lighting for safe and consistent operation in any conditions.

Flame Arrestors

For safe operation in all field conditions, protecting against flashback and unintended ignition.

Integrated Control Panel

For monitoring and control during operation, keeping the unit running safely and within spec.

Heavy-Duty Trailer

Built to withstand harsh weather and rugged terrain for reliable field deployment.

Smokeless tip options, including sonic tips, are available when your job requires a clean, smokeless flame. Send your flow and gas data and we will configure the unit.

ADVANTAGES of Portable Flares

  • Portable flare stack units ranging from 13′ to 60′ tall.
  • Fully EPA compliant.
  • Typically in-stock.
  • Proven reliable performance to achieve 98% DRE

Compliance and Destruction Efficiency

A portable flare still has to burn clean and stay legal. Hero portable flares are fully EPA compliant and proven to achieve 98% destruction efficiency, so your temporary or mobile flaring meets the same performance expectations as a permanent unit.

The pilot, ignition, and flame-arrestor package keeps combustion safe and reliable in field conditions. We can provide compliance wording and documentation for your project file. For more on the current rules, see our OOOOb/c overview, then contact us for the records you need.

Need a Portable Flare on Site Fast?

Hero keeps trailer-mounted flares in stock for rent or purchase. Send your flow rate, application, and timing and we will line up the right unit and get it moving.

Related Flare Systems and Resources

A portable flare can carry different tips and pair with rental and field service. Explore related options below, or browse all flares.

Flare Rentals

Rent trailer-mounted and elevated flares for short jobs, turnarounds, and emergency venting.

View Flare Rentals →

Sonic Flares

Smokeless tips for portable units when gas pressure is available for momentum-driven combustion.

View Sonic Flares →

Air-Assist Flares

Blower-driven smokeless flaring for heavier waste gas streams and remote sites.

View Air-Assist Flares →

Utility and Emergency Flares

Economical flaring for relief, emergency, and upset events across a wide range of applications.

View Utility Flares →

Low-Flow Flares

Clean combustion for small and intermittent vent streams from tanks, vessels, and pipelines.

View Low-Flow Flares →

Field Services

Mobilization, installation, commissioning, and on-site engineering support for flare systems.

View Field Services →

Browse All Flare Systems →

Talk to a Flare Engineer

Our combustion engineers are ready to help you find the right portable flare for your application. Send us your flow rate, gas composition, and site details and we will confirm the right unit and get it moving.

Frequently Asked Questions

What is a trailer mounted flare stack system?

A trailer mounted flare stack system is a mobile, high‑capacity flare unit designed for safe and efficient combustion of excess gases in applications like oil and gas drilling, pipeline maintenance, and emergency venting. It is mounted on a robust trailer so it can be easily transported and deployed to remote or temporary sites. Share your field application and we can confirm if a trailer mounted flare fits your needs.

What are portable flare stacks from Hero Process Solutions used for?

Hero Process Solutions portable flare systems are used for mobile gas combustion in industrial applications such as drilling operations, pipeline maintenance activities, and emergency venting where a permanent flare is not feasible. They provide flexibility and rapid response capabilities for temporary or remote operations. Contact us with your project details so we can suggest the right portable flare setup.

What are the main components of a Hero Process Solutions trailer mounted flare system?

Each portable system typically consists of a flare stack, pilot ignition system, flame arrestors, and integrated control panels to ensure safe and reliable operation in the field. The equipment is mounted on a robust trailer platform built for transport and quick deployment. If you outline your site requirements, we can walk through how these components would integrate into your setup.

How tall are Hero Process Solutions portable flare stacks?

Hero Process Solutions offers portable flare stack units ranging from 13 feet to 60 feet tall. This range allows you to select a height that fits your dispersion, safety, and space constraints. Share your target flow and site layout so we can recommend an appropriate stack height.

Are Hero Process Solutions portable flares EPA compliant?

The portable flare units from Hero Process Solutions are described as fully EPA compliant. They are designed to support safe gas combustion in line with regulatory expectations. Contact us if you need compliance wording or documentation for your project file.

Are portable flare systems from Hero Process Solutions typically in stock?

Hero Process Solutions notes that its portable flare systems are typically in stock. This helps operators respond quickly to maintenance needs, temporary operations, or emergency situations. Reach out with your required timeline and we can confirm current stock status.

What destruction efficiency do Hero Process Solutions portable flares achieve?

Hero Process Solutions portable flares are described as having proven reliable performance to achieve 98% Destruction Rate Efficiency (DRE). This supports effective destruction of excess gases during temporary or mobile operations. If you share your gas composition, we can discuss how this DRE applies to your scenario.

Can portable flare systems handle harsh weather and rugged terrain?

Hero Process Solutions states that its trailer mounted flare systems are built for durability and engineered to withstand harsh weather conditions and rugged terrain. This makes them practical for field operations where permanent flare systems are not feasible. Tell us about your operating environment so we can verify suitability for your conditions.

How easy is it to transport and deploy a Hero Process Solutions portable flare?

The flare systems are mounted on a robust trailer platform that can be easily transported and deployed to remote or temporary sites. This mobile design offers flexibility and rapid response capabilities for maintenance and emergency work. Share your logistics and access constraints and we can help you plan how a portable flare would be mobilized.

How can I get a quote or speak with an engineer about a portable flare stack?

Hero Process Solutions provides a “Request a Quote” link and a “Contact Us” section on the portable flares page, including phone, email, and address details. Engineers are on standby to assist with questions and upcoming mobile flare projects. Send us your flow rates, application, and timing and we’ll help you move quickly toward the right portable flare solution.

Contact us

We have engineers on standby to assist with any questions or to support you with any upcoming projects. Contact us today!