Reliable Industrial Ignition Systems for Combustion Equipment
High-Performance Flare Pilots & Retractable Systems Engineered for Dependable Ignition
The flare ignition system is one of the most critical components on any flare system. HERO offers the best available pilot technologies — with thousands of pilots in service worldwide.
- Reliable Flame Ignition in Any Conditions
- High Energy Spark (HEI) & Flame Front Generator (FFG) Options
- API 537 Compliant
- Retractable Pilot Systems Available
Professional combustion & emission control solutions
What Are Ignition Systems?
Ignition systems ensure reliable flame initiation on flares, vapor combustors, and other combustion equipment. Hero offers Hotspot and FFG pilots covering virtually every application.
Critical Ignition Performance
Ensures flare gas is ignited reliably under any conditions — wind, rain, or extreme temperatures.
Proven Hotspot Technology
Thousands of pilots in service. The most reliable ignition probe technology — suitable for 99% of applications and in stock.
Flexible Power & Fuel
AC or Solar power, Natural Gas or Propane fuel — adaptable to remote locations and varying site infrastructure.
Retractable Pilot Systems
Raise and lower pilots at grade level via manual winch — no man baskets required. Heavy-duty bearings and stainless steel cables.
Flare Pilots & Ignition Technologies
Hotspot, Flame Front Generator, and Retractable Pilot systems engineered for dependable ignition performance across all combustion equipment.
Industries & Applications Served
Hero ignition systems serve a wide range of combustion equipment applications requiring reliable, proven flame initiation technology.
Industrial Flare Systems
Primary ignition for air assist, sonic, utility, gas assist, portable, and low flow flare systems.
Vapor Combustors
Reliable pilot ignition for enclosed VCUs, ensuring consistent flame initiation and safe operation.
Field Start-ups
Dependable ignition for commissioning and restart in field conditions — wind, rain, or extreme temps.
Emergency Ignition
Critical ignition for emergency flare operations requiring immediate, reliable flame initiation.
Remote Operational Sites
Solar-powered ignition for remote locations without electrical infrastructure.
Why Choose Hero for Ignition Systems
Proven ignition technology with thousands of pilots in service worldwide. Dependable, maintenance-friendly ignition for any combustion application.
Full-Service Ignition Support & Rental Solutions
Beyond manufacturing, Hero Process Solutions provides complete lifecycle support — from field services and maintenance to short & long-term equipment rentals.
Field Services & Maintenance
On-site maintenance, inspections, repairs, and compliance testing for all ignition and flare system types.
Aftermarket & Retrofit
Upgrade existing flare systems with modern ignition components and EPA-compliant retrofits to extend equipment life.
Flare System Rentals
Short and long-term rental of portable and utility flare systems for well completions, workovers, and emergencies.
24/7 Emergency Support
Round-the-clock emergency response and technical support for urgent repairs and equipment failures.
Frequently Asked Questions About Ignition Systems
Hero offers two primary ignition technologies: Hotspot Ignition Systems (High Energy Spark) suitable for 99% of applications, and Flame Front Generator (FFG) systems for specialized applications like flares over 200ft tall or offshore platforms with corrosive environments. Both are available with retractable pilot options.
A properly engineered ignition system ensures consistent flame initiation under all conditions including high winds, rain, and extreme temperatures. The Hotspot system uses proven ignition probe technology with thousands of successful installations, providing dependable performance that reduces downtime and compliance risk.
Yes. Hero ignition systems can be installed on new Hero flare stacks as well as retrofitted to existing flare systems from other manufacturers. Our retractable pilot systems are designed to be compatible with most standard flare configurations.
Hero ignition systems include flame detection monitoring, automatic re-ignition capability, and API 537 compliant design. The retractable pilot system eliminates the need for man baskets during maintenance, significantly improving worker safety.
Yes. Hero provides complete field installation services for all ignition system types, along with ongoing maintenance and support. We also offer rental flare systems with integrated ignition for temporary operations, well completions, and emergency situations.
Ensure Reliable Ignition for Your Combustion Systems Today
Our engineers are on standby to assist with ignition system selection, retrofit solutions, and project support. Contact us today.
Ready to Get Started?
Our engineers are on standby to assist with ignition system selection, retrofit solutions, and project support.
Professional combustion & emission control solutions
Industry leader in environmentally friendly global combustion and emission control systems.
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