Engineered Thermal Oxidizers for Industrial Emission Control
Efficient Thermal Oxidation Systems Engineered to Destroy HAPs & VOCs
HERO Process Solutions offers a wide range of Thermal Oxidizers for Destruction Rate Efficiency (DRE) requirements up to 99.9%, waste streams with very low heat content, or hazardous gases that require advanced technology to ensure total destruction.
- High Destruction Rate Efficiency (99–99.9%)
- EPA & 40 CFR 60.18 Compliant Designs
- Scalable Industrial Solutions
- Optimized for Low-BTU & Hazardous Waste Streams
Professional combustion & emission control solutions
📞 Or Call Us: (918) 941-2166
Product Overview
What Are Thermal Oxidizers?
Thermal Oxidizers (TO) are combustion-based emission control systems that destroy volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) by exposing waste gases to high temperatures.
Three T’s of Oxidation
Thermal Oxidizers operate by Time, Temperature, and Turbulence — heating a chamber between 1,400°F and 1,800°F for total decomposition.
Up to 99.9% Destruction Rate
HERO Thermal Oxidizers guarantee 99%–99.9% DRE and are 40 CFR 60.18 compliant, destroying VOCs and HAPs into inert byproducts.
Reduced Assist Gas
By utilizing waste gas heat and controlling air intake, HERO Thermal Oxidizers reduce assist gas consumption by up to 30%.
Built for Hazardous Streams
Designed for waste streams with very low heat content or hazardous gases requiring advanced technology for complete destruction.
Standard Features
Key Features & Benefits
Every HERO Thermal Oxidizer is built with advanced features for maximum destruction efficiency, safety, and regulatory compliance.
Applications
Industries & Applications Served
HERO Thermal Oxidizers serve industries requiring advanced VOC and HAP destruction with high destruction rate efficiency.
Oil & Gas Production
Thermal oxidation of waste gases from production facilities, tank batteries, and well sites.
Petrochemical & Refinery
VOC and HAP destruction for refinery operations and petrochemical processing requiring 99.9% DRE.
Industrial Emission Control
Complete destruction of hazardous air pollutants and VOCs for environmental compliance projects.
EPA Compliance Programs
40 CFR 60.18 compliant thermal oxidation for facilities meeting federal and state regulations.
Low-BTU Waste Streams
Specialized thermal oxidation for waste streams with very low heat content that conventional flares cannot handle.
Why Choose Hero
Why Choose Hero for Thermal Oxidizers
HERO Process Solutions delivers proven thermal oxidation technology with guaranteed destruction rates, EPA compliance expertise, and comprehensive field support.
Engineering Team
Destruction Rate Efficiency
40 CFR 60.18 Compliant
Field Service & Rental Support
Services & Rentals
Full-Service Support & Rental Solutions
Beyond manufacturing, Hero Process Solutions provides complete lifecycle support — from field services and maintenance to short & long-term equipment rentals.
Field Services & Maintenance
Comprehensive on-site maintenance, inspections, repairs, and compliance testing for all system types.
Aftermarket & Retrofit
Upgrade existing systems with modern components, improved ignition, and EPA-compliant retrofits.
Equipment Rentals
Short-term and long-term rental of portable and utility systems for turnarounds and emergencies.
24/7 Emergency Support
Round-the-clock emergency response and technical support for urgent repairs and compliance emergencies.
FAQ
Frequently Asked Questions About Thermal Oxidizers
A thermal oxidizer is a combustion-based emission control device that destroys volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) by exposing waste gases to high temperatures. The process relies on the Three T’s: Time, Temperature, and Turbulence — heating a chamber between 1,400°F and 1,800°F for total decomposition into harmless byproducts like water vapor and carbon dioxide.
HERO Thermal Oxidizers achieve 99% to 99.9% Destruction Rate Efficiency (DRE), depending on the specific application and waste stream composition. Our systems are designed and tested to meet or exceed EPA 40 CFR 60.18 requirements for VOC and HAP destruction.
Thermal oxidizers are commonly required for facilities that must comply with EPA regulations including 40 CFR 60.18. They are particularly important for operations handling hazardous air pollutants, volatile organic compounds, and waste streams that exceed standard flare system capabilities.
Thermal oxidizers are used across oil and gas production, petrochemical refining, chemical manufacturing, pharmaceutical production, and industrial manufacturing. They are essential for facilities requiring high destruction rate efficiency for VOCs and HAPs, particularly those handling low-BTU waste streams.
Yes, Hero Process Solutions provides comprehensive field services including on-site maintenance, inspections, repairs, and compliance testing. We also offer short-term and long-term equipment rentals. Our 24/7 emergency response team is available for urgent repairs and compliance emergencies.
Ensure EPA-Compliant VOC & HAP Destruction
Our engineers are on standby to assist with thermal oxidizer selection, system design, and project support. Contact us today.
Ready to Get Started?
Our combustion engineers are on standby to assist with any questions or to support you with upcoming projects.
Professional combustion & emission control solutions
📞 Or Call Us: (918) 941-2166
Industry leader in environmentally friendly global combustion and emission control systems.
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