Engineered Flare Systems for Oil & Gas Facilities
EPA-Compliant Combustion Solutions Engineered for Performance & Reliability
HERO specializes in the design & fabrication of fully compliant EPA combustion systems for Oil & Gas Production, Refining, Chemical, Biogas, Gas Processing, Loading Terminals, and Mining applications.
- EPA 40 CFR 60 Subpart OOOOb Compliant
- 100+ Years Combined Engineering Experience
- Standard & Custom Designed Systems
- Rapid Deployment Rental Fleet Available
Professional combustion & emission control solutions
📞 Or Call Us: (918) 941-2166
Our Flare Systems
Combustion Flare Systems for Emissions Control
We offer standard combustion systems in stock as well as custom designed systems for your specific application.
Services & Rentals
Full-Service Flare Support & Rental Solutions
Beyond manufacturing, Hero Process Solutions provides complete lifecycle support — from field services and maintenance to short & long-term equipment rentals.
Field Services & Maintenance
Comprehensive on-site maintenance, inspections, repairs, and compliance testing for all flare system types.
Aftermarket & Retrofit
Upgrade your existing flare systems with modern components, improved ignition systems, and EPA-compliant retrofits.
Flare System Rentals
Short-term and long-term rental of portable and utility flare systems for well completions, workovers, and plant turnarounds.
24/7 Emergency Support
Round-the-clock emergency response and technical support for urgent repairs, equipment failures, and compliance emergencies.
Our Engineering Team
Decades of Combustion Engineering Expertise
The HERO Process Solutions Engineering Team is comprised of combustion engineers with 15 to 30 years of experience designing flare systems — with a total combined experience over 100 years.
Years Combined Engineering Experience
Years Experience Per Engineer
40 CFR 60 Compliant Designs
& Standard Systems Available
FAQ
Frequently Asked Questions About Flare Systems
Hero Process Solutions offers a full range of industrial flare systems including Air Assist Flares, Sonic Flares, Utility Flares, Gas Assist Flares, Portable Flares, and Low Flow Flares. Each system is engineered for specific applications and flow requirements, from high-volume gas processing to smaller production operations.
Yes, all HERO flare systems are designed and manufactured to meet EPA 40 CFR 60 Subpart OOOOb compliance requirements. Our engineering team ensures every system meets or exceeds federal and state environmental regulations for VOC and methane emissions control.
Yes, Hero Process Solutions maintains a rapid deployment rental fleet of portable and utility flare systems. Short-term and long-term rentals are available for well completions, workovers, plant turnarounds, and emergency situations. Contact us to discuss availability and delivery timelines.
Air assist flares use forced air to achieve smokeless combustion, ideal for moderate to high flow applications. Sonic flares use high-pressure gas to create sonic energy for smokeless operation, suited for very high-capacity applications with demanding flow rates.
Yes. While we stock standard flare systems for quick delivery, our engineering team designs custom combustion solutions tailored to your specific gas composition, flow rates, and site requirements.
Need a Flare System for Your Facility?
Our combustion engineers are on standby to assist with any questions or to support you with upcoming projects. Contact us today.
Ready to Get Started?
Our combustion engineers are on standby to assist with any questions or to support you with upcoming projects.
Professional combustion & emission control solutions
📞 Or Call Us: (918) 941-2166
Industry leader in environmentally friendly global combustion and emission control systems.
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